this post was submitted on 01 Oct 2026
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I'll start off with a recent one. I forgot to connect the hotend cooling fan when remounting the hotend. After a while the printer jammed and the whole toolhead got so hot that it started to melt. The brass inserts were coming out of their sockets and the hotend stood at an angle instead of straight down.

I also noticed that the "teflon" tube connecting the extruder to the hotend was not in fact teflon. The slowly melting ABS was blowing a bubble in that tube and it was clearly starting to melt.

It was quite a pain in the ass to fix as I did not have a second toolhead nor a second 3D printer to print a new one so I had to fix the extruder/hotend in place using 2-part glue hoping that the printer lasts long enough to print a new toolhead.

I should probably have either a thermal fuse or a smart filament sensor that notices jams as well. When your hotend cooling fan fails, or the operator forgets to connect it, the filament will jam in the heatbreak and if it goes long enough the whole hotend will be plastic-meltingly hot. A jam sensor should see it before the toolhead starts to melt.

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[–] definitemaybe@lemmy.ca 7 points 3 days ago

CrealityPrint resets the prime tower every time I change anything. I've had so so many plates of prints with a model or two fused with the prime tower because I forget to move it.

Forgetting to reattach the PTFE tube and feeding endless filament into open air.

Printing directly onto the magnet, with no plate installed—weirdly enough, the print came out okay-ish, with only the bottom layer not great.

Using metal grease instead of thermal grease when installing a nozzle—pretty sure that's what eventually lead to my hotend failing.

Not setting purge volumes correctly, and ruining full plates with massive colour bleed.

Thinking I can skip the prime tower, and that it will save filament (it doesn't), since it purges anyway. Then not even noticing how badly filament bubbles without priming.

Not realizing that the printer purges multiple poops, so seeing so many clean colour poops means I'm purging too much. (I wasn't.)

Not noticing that a 2-colour print was alternating colours in the infill, and that's why the colours were always muddy, and that increasing purge volumes was just wasting more filament.

Never calibrating a filament, or even changing settings to match manufacturer settings, leading to printing fast PLA way too cold, and turning to spaghetti from poor interlayer/bedplate adhesion.

Not removing a colour-change-by-layer when scaling a model, leading to an entire plate with the wrong colours. (The top layer on a flat print, of course...)

Selecting the wrong filament colours when sending a print.

... I could go on. At length.

They say you learn the most from failure, so I'm pretty sure that makes me an expert.