this post was submitted on 01 Oct 2026
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I'll start off with a recent one. I forgot to connect the hotend cooling fan when remounting the hotend. After a while the printer jammed and the whole toolhead got so hot that it started to melt. The brass inserts were coming out of their sockets and the hotend stood at an angle instead of straight down.

I also noticed that the "teflon" tube connecting the extruder to the hotend was not in fact teflon. The slowly melting ABS was blowing a bubble in that tube and it was clearly starting to melt.

It was quite a pain in the ass to fix as I did not have a second toolhead nor a second 3D printer to print a new one so I had to fix the extruder/hotend in place using 2-part glue hoping that the printer lasts long enough to print a new toolhead.

I should probably have either a thermal fuse or a smart filament sensor that notices jams as well. When your hotend cooling fan fails, or the operator forgets to connect it, the filament will jam in the heatbreak and if it goes long enough the whole hotend will be plastic-meltingly hot. A jam sensor should see it before the toolhead starts to melt.

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[–] Thorry@feddit.org 5 points 3 days ago

The smaller ones are usually hobby/self built. There is nowadays something like Carvera, but those seem like a lot of hassle and expense for not a lot of functionality.

In my opinion there's no such thing as a small CNC. I have a tiny one 40x30cm working volume, I use it to create PCBs from blank copper coated plates. It's better than what I used to do with laserprinted resists and chemical etches. But these days ordering PCBs from one of those online fabs is fast and better quality, cheap as well. I can't get the blank copper coated plates for cheap anymore, since copper is so expensive. But small CNCs often lack the power and speed to be useful and the limited working space is a big downside as well. So when I bought one, I went big, with a lot of power, speed and working surface.

Also don't snooze on the dust extraction required, all the material a CNC or laser removes gets turned into gas and dust particles. You need well and proper dust extraction and filtering. Especially if you do soft woods and stuff like glued panels like mdf or plywood. The glue gets in the air and rains down everywhere. This causes dust to cake up and be hard to clean. It can ruin the machine and make a mess of your workspace. It's also very unhealthy to breathe.

People doing 3D printing forget about this as well. Sanding plastics or using materials with carbon or glass inside. The dust that comes off of that isn't good, so proper dust protection and extraction is a must.